
The Raytools protective lens in the D37 × 7 mm size is the largest focusing-side protective window in the range, listed for cutting heads in the 12-15 kW class. It is the sacrificial optic below the focus lens, standing directly in the path of everything the kerf throws back up - spatter, fume, fine metal dust - so the focusing optics above it stay clean. High-purity fused silica, anti-reflective coated on both faces for the 1064-1080 nm fiber band, it passes over 99% of the beam. It is also only half the protection your head carries, which is the part most buyers overlook.
A Raytools head protects its optics at two separate stages. This 37 × 7 mm window guards the focus lens on the lower, exposed side of the head. A second, much thinner window - 24.9 × 1.5 mm - guards the collimating lens in the sealed upper section near the fiber connector. They are not two sizes of the same part; they sit in different places, work in different conditions and are replaced on completely different cycles. Ordering by memory is where this goes wrong, because a buyer who has changed one of them recently reaches for the wrong number when the other is due.
Where 37 × 7 mm sits in the range. On the focusing side the sizes step up with power class: 27.9 × 4.1 mm on standard heads, 30 × 5 mm on higher-power heads, and 37 × 7 mm at the top for 12-15 kW machines. Both dimensions climb together, which is why the pair is quoted as a pair and why neither number identifies the part on its own. The Raytools protective lens range fits BM109, BM111, BM114S, BT210S, BT240S and BT240S-RC heads with drawer-type lens holders - but that list describes the range, not this one size, so the window you are removing is still the specification worth trusting.
Seven millimetres of glass is not a neutral thing to change. Any flat window in a converging beam pushes the focus further from the lens by roughly t(n-1)/n. Fused silica sits near a refractive index of 1.45 at 1064 nm, so 7 mm of it displaces the focal point by about 2.17 mm. That is not a fault - your machine was calibrated with the window in place and every program you run already accounts for it. It does mean that fitting a different thickness moves your focus by the difference, and at the top of this range the differences are the largest in the family.
How this size gets bought in India. Machines in the 12-15 kW class run heavy plate work - structural steelwork, pressure vessel fabrication, shipyard and heavy engineering shops, and job-work lines cutting thick section on continuous shifts. As the focusing-side window this is the fastest-moving optic in the head, so it is held as standing stock in packs sized to consumption rather than ordered one at a time. Every order ships with a proper GST invoice from our Ahmedabad, Gujarat warehouse, and workshops, service engineers and dealers ordering in quantity can ask for bulk rates before placing the order.
Diameter and thickness decide fitment, and both have to match the seat. Everything else describes how the optic behaves once it is in and the drawer is closed on it.
| Parameter | Specification |
|---|---|
| Brand | Raytools (original) |
| Optic Type | Flat protective window (sacrificial consumable) |
| Diameter | 37 mm |
| Thickness | 7 mm |
| Substrate | High-purity fused silica (quartz) |
| Coating | Anti-reflective, both faces |
| Design Wavelength | 1064-1080 nm |
| Transmittance | Over 99% |
| Position in Head | Focusing-side protective window, below the focus lens |
| Optical Displacement | Approximately 2.17 mm (calculated for fused silica at 1064 nm) |
| Laser Power Class | 12 kW class - listed for 12-15 kW Raytools heads |
| Holder Type | Raytools drawer-type lens holder |
This is the distinction worth getting right before you order anything, because both windows are described as "the protective lens" in everyday conversation and they are entirely different parts. One is a routine consumable; the other should barely move for months:
| Parameter | 37 × 7 mm (this window) | 24.9 × 1.5 mm |
|---|---|---|
| Stage in the Head | Focusing side, below the focus lens | Collimation side, near the fiber connector |
| Optic Protected | Focus lens | Collimating lens |
| Working Conditions | Directly exposed to spatter and fume from the kerf | Sealed upper section of the head |
| Replacement Cycle | The fastest-moving optic in the head | Rarely - inspected whenever the head is open |
| Optical Displacement Introduced | About 2.17 mm | About 0.47 mm |
| Interchangeable? | No - far too large for the collimation-side seat | No - far too small and thin for the focusing seat |
Fitment is decided by diameter and thickness, not by the model name on the head, so the window you are removing is the most reliable specification available. Take it out, read the size off it if it is marked, and confirm it with a vernier if it is not - across the flat face for diameter, across the edge for thickness, taking each reading at two or three points. Two windows that differ by a few millimetres look very similar lying on a bench, and 37 mm against 30 mm is exactly that kind of difference: obvious with a caliper, easy to wave through by eye.
Use the range chart below for orientation, then verify. It maps sizes to stages and power classes rather than to individual head models, so treat it as a guide and not as a compatibility guarantee:
| Window Size | Position in Head | Power Class |
|---|---|---|
| 24.9 × 1.5 mm | Collimation side (upper) | Same size across the power range |
| 27.9 × 4.1 mm | Focusing side (lower) | Standard heads, up to 6 kW |
| 30 × 5 mm | Focusing side (lower) | Higher-power heads |
| 37 × 7 mm | Focusing side (lower) | 12-15 kW heads - this window |
The Raytools protective lens range fits BM109, BM111, BM114S, BT210S, BT240S and BT240S-RC heads with drawer-type lens holders. If your head is not on that list, if the machine came rebadged from an integrator, or if the old window is already broken, send a photo of the head label on WhatsApp at +91 92740 95891 and we will confirm the size before you order.
Original means the genuine Raytools part, supplied in the brand's own packaging and channel. Where that specifically earns its place is in the paperwork rather than in the optics: machines running under a service agreement that names genuine parts, and workshops that need brand-marked packaging for internal traceability or audit. If either applies to your machine, this is the listing that satisfies it without a conversation.
What decides whether any protective window actually works in your head is narrower than the branding, and worth knowing whichever grade you buy. The diameter and thickness have to match the seat so the window sits square and the holder closes properly. The substrate has to be fused silica so it passes 1064-1080 nm without absorbing. The anti-reflective coating has to be intact and present on both faces. All three are checkable at a bench in a couple of minutes with a vernier and a bright light, and it is worth doing on receipt rather than with the head already open.
Opening a cutting head is itself a contamination event, so it is worth doing everything the head needs in one go rather than going back in a week later. On a 12 kW machine that usually means four things within reach before the drawer comes out:
There is no fixed hour count. Life on a focusing-side window depends on the material, the assist gas, how often the machine pierces and the condition of the nozzle above it, so inspect at every shift change and replace on evidence. Hold the window at an angle under a bright light rather than looking straight through it - damage that is invisible face-on shows up clearly as scatter when the light rakes across the surface. Replace on pitting, burn craters or bonded spatter, on haze that survives a wet clean, on patchy or rainbow coating discolouration, on any chip or crack at the edge, or when cut quality drifts through the shift and recovers after a change.
The one pattern worth treating differently is a sudden collapse in window life. When protective lenses start dirtying every few hours instead of every few shifts, the window is not the problem - it is the symptom. A nicked, oval or off-centre nozzle tip stops clearing molten material down through the kerf and starts flicking it upward at the optics instead, and every extra shift run on a damaged nozzle eats window life. Inspect the nozzle before ordering more glass; replacing it usually returns consumption to normal on its own.
Original Raytools fused-silica protective window, 37 mm diameter by 7 mm thick, AR coated on both faces for 1064-1080 nm with over 99% transmittance. The largest focusing-side size in the range, made to the dimensions of the drawer-type lens holder and listed for 12-15 kW heads.
Takes the spatter and fume that would otherwise reach the focus lens, and holds the exact optical displacement your machine was calibrated around instead of shifting it. Changing a low-cost window on evidence is what keeps the high-value optics above it out of the maintenance budget.
This size sits at the top of the focusing-side ladder and is listed for heads in the 12-15 kW class, above the 27.9 × 4.1 mm and 30 × 5 mm sizes. The Raytools protective lens range as a whole fits BM109, BM111, BM114S, BT210S, BT240S and BT240S-RC heads with drawer-type lens holders, but that list covers the range rather than this one size - so confirm against the window you are actually removing. If the old one is broken or missing, send us a photo of the head label and we will confirm it before you order.
Two, at two separate stages. This 37 × 7 mm window is the focusing-side protection, sitting below the focus lens where it is directly exposed to spatter and fume from the kerf. A much thinner 24.9 × 1.5 mm window is the collimation-side protection, in the sealed upper section near the fiber connector. Because both get called "the protective lens" in conversation, they are constantly mixed up at ordering time - and neither will do the other's job.
No - both dimensions differ. The 30 × 5 mm window is the size below this one on the focusing-side ladder, listed for higher-power heads rather than the 12-15 kW class. A 30 mm window will not fill a 37 mm seat and a 37 mm window will not enter a 30 mm one, and even setting the diameter aside, the 2 mm thickness difference moves the focal position. On a bench the two look broadly similar, which is exactly why a caliper settles it faster than an opinion does.
Original means the genuine Raytools part in the brand's own packaging and channel. Where it specifically matters is in the paperwork: a machine running under a service agreement that names genuine parts, or a workshop that needs brand-marked packaging for internal traceability or audit. Where it matters less is in the physics - what actually decides whether a protective window works is that the dimensions match the seat, the substrate is fused silica, and the coating is intact on both faces. Check those on receipt whichever grade you buy.
No. A flat window displaces the beam by roughly t(n-1)/n, which for fused silica at 1064 nm works out at about 2.17 mm for a 7 mm window. Your machine was calibrated with that displacement present, so a thinner window moves the focus by the difference - and at the top of this range those differences are the largest in the family. The substitution will physically seat and the machine will run, which is what makes it worth avoiding: the fault surfaces later as edge quality nobody can trace back to a parameter.
You do not need the model. Take out the window you are replacing and measure it with a vernier - across the flat face for diameter and across the edge for thickness, at two or three points each. Those two numbers decide fitment on their own, which is why they are more reliable than a model name in the first place. If the old window is already broken, photograph the head label and send it to us on WhatsApp and we will identify the size for you.
There is no fixed interval - life depends on the material, the assist gas, pierce frequency and nozzle condition, so inspect at every shift change and replace on evidence. Replace on pitting, burn craters or bonded spatter, on haze that survives a wet clean, on patchy coating discolouration, on any edge chip, or when cut quality drifts through the shift and recovers after a change. As the focusing-side window this is the fastest-moving optic in the head, so it belongs in standing stock rather than in the spares cupboard.
Check the nozzle before you order more glass. When window life collapses suddenly, the window is the symptom rather than the cause: a nicked, oval or off-centre nozzle tip stops clearing molten material down through the kerf and starts flicking it upward at the optics instead. Every extra shift run on a damaged nozzle eats window life, and replacing the nozzle usually returns consumption to normal on its own. It is worth making a nozzle inspection the first step whenever protective window usage jumps.
Not automatically - inspect it, then decide. The collimation-side window sits behind a seal in the quiet half of the head and should stay clear for months, so in normal running this focusing-side window is changed many times for each change of that one. What is worth doing is having a 24.9 × 1.5 mm window on the shelf before you open the head, so that if the upper one does turn out to be filmed or marked, the job finishes in one visit instead of two.
Yes. Protective windows are a routine consumable, so they are supplied in packs and bulk quantities to fabrication units, service engineers and spare-parts dealers, with a GST invoice on every order under GSTIN 24AFSFS3212F1Z2. Because this is the fastest-moving optic in the head, most workshops order it alongside seals and nozzles so a service is completed from one box. Send your head model and quantity on WhatsApp and we will confirm the size and the bulk rate together before you order.
Original Raytools fused-silica protective windows for 12-15 kW class cutting heads, supplied to heavy fabrication units, service engineers and dealers across India with a GST invoice on every order. Send your cutting head model and we will confirm the size before you buy - and if the head is due a service, we will put the collimation-side window, the seals and the nozzles on the same invoice.
Request Quote| Brand | Raytools |
|---|---|
| Lens Height | 7 mm |
| Lens Diameter | 37 mm |
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